Reduction of Electric Energy Consumption in Drives with Controlled Gear Ratio
K. Bagiński, W. Credo
Faculty of Mechatronics, Institute of Micromechanics and Photonics, Warsaw University of Technology, św. A. Boboli 8, 02-525 Warsaw, Poland
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A novel method of reducing energy consumption by electric drive systems operating under strongly variable loads is proposed. It involves the use of a gearbox with a controlled gear ratio that is changed during the implementation of complex motion profiles. Positive results of preliminary simulation studies were experimentally confirmed by testing a modified drive system of an orthotic robot with three variants of the gear ratio: two different values of a constant gear ratio and a controlled gear ratio. A dedicated test stand and experimental methods are discussed. The obtained experimental results confirmed the effectiveness of the proposed method, namely that the energy consumption was reduced by 8% and 14.1% when using the gearbox with a controlled gear ratio.

DOI:10.12693/APhysPolA.146.640
topics: electric drive systems, energy consumption, controlled gear ratio